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          Linear Actuator Installation Guide

          Installation Guide

          1.External Lead Screw Linear Actuator + Linear Guide

          2.Non-Captive Lead Screw Linear Actuator + Linear Guide


          3.External Lead Screw Linear Actuator + Guided Rod


          4.Non-Captive Lead Screw Linear Actuator + Guided Rod


          5.Electric Cylinder/Kaptive Lead Screw Linear Actuator Mounted to Load Directly

          ** Please select one of installation guide according to your application and it is strongly recommended from DINGS' to use our linear actuator in longer life cycle and for proper usage.

          Screw End Machining

          opt screw end machining

          Stepping Sequence

          stepping sequence images
          Bipolar Q2-Q3 Q1-Q4 Q6-Q7 Q5-Q8
          Unipolar Q1 Q2 Q3 Q4
          Step
          1 ON Off ON Off
          2 Off ON ON Off
          3 Off ON Off ON
          4 ON Off Off ON
          5 ON Off ON Off

          Typical Electrical Connection

          typical electrical connection image

          External Nut Strength

          Item Motor Size Anti-backlash Nut Standard Nut Triangle/Trimming-cut Nut Mounting Hole Dimension Screw size
          customer used
          Installation Torque /Max. Installation Torque /Max. Installation Torque /Max.
          1 14mm 0.8kgf.cm 1.0kgf.cm φ2.6/φ3.2 M2.5 or M3 and smaller
          2 20mm 0.8kgf.cm 1.0kgf.cm φ2.6/φ3.2 M2.5 or M3 and smaller
          3 28mm 0.8kgf.cm 4.0kgf.cm φ2.6/φ3.2 M2.5 or M3 and smaller
          4 35mm/42mm 4.0kgf.cm 5.5kgf.cm 5.5kgf.cm φ3.2 M3 and smaller
          5 57mm/60mm 6.0kgf.cm 6.0kgf.cm φ3.5/φ5.1 M3 or M5 and smaller
          6 86mm 18kgf.cm φ7.0/φ8.0 M6 and smaller

          Operation Guides

          • Do not dismantle the motor in any case.
          • Do not apply radial force to the screw. Do not lift, hang, push or pull the screw during usage or transport.
          • Do not add any lubrication to the nut and screw. Protect the grease from being wiped off and no other grease shall be used except those from DINGS'.
          • Measures should be taken to protect the leadscrew surface from dust.
          • Do not drop the motor or screw during usage.
          • Do not apply force or tension to the lead wire.
          • When using a chopper driver, please set the current (RMS) to the rated current of the motor. Overdriving is not recommended, as it could overheat the motor and cause the coils to melt/burn without initial testing.
          • Operate in ambient temperatures between -22°C to +55°C.
          • To get the designed lifetime, actual load should be lower than 50% of the calculated data and try to avoid the missing step or stuck. Don't drive the motor beyond its designed stroke for Captive and Kaptive structure. Impact, immediately stop or start should be avoided, too.
          • Storage conditions: Ambient temperature and pressure, relative humidity <75%, clean, noncorrosive environment.

          Common Failure and Solutions

          Common Failure Cause Analysis Processing Methods
          No Running Poor Connection Re-connection
          Driver Alarm Power Off and Re-boot after checking
          Actuator stuck Clear load, keep outter structure smoothy
          Stator Burnt Contact DINGS' for maintenance
          Abnormal operation after starting up Resonance Enhance microsteps to change travel speed
          Lead Screw Bend Contact DINGS' for maintenance
          Phase Loss Contact DINGS' for maintenance
          Vibration, Noise Low-frequency Vibration Adjust driver microsteps to change travel speed to aviod resonance
          Phase Loss Contact DINGS' for maintenance
          Abnormal heating Over Current Regulate current value to achieve proper rating range
          Over Supply-voltage Reduce supply-voltage
          Step loss Overload on the Load Side Reduce load or re-selection
          Without Frequency Raising-Lowering when Programming Do acceleration and deceleraion when actuator operating
          No thrust or less thrust Driver Failure Repair or replace driver
          Lower Load Customer self-adjustment
          Nut with Serious Abrasion Contact DINGS' for maintenance
          Lead Screw Bend or Runout at the End of Lead Screw Damage in Transportation or Improper installation or Improper Operation Contact DINGS' for maintenance
          Other Failures Contact DINGS' for maintenance
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